Technology Partners

Embedded Solution


Industrial Automation and Telecom Partner



Industrial and Defense Computing Partners





Display and Digital Signage Product LCD Signage





Industrial & Automation Solution > BLDC Motor Controllers

Introduction

Electric motors have been the workhorse in industries and in household applications over a decade. Inductions, conventional DC with brushes and universal motors have been mainly used in these areas. Earlier, induction motors were mostly used in single speed applications as they require minimum maintenance. For variable speed applications electronic drives were and still being used, which increases the total cost of the system.

With energy costs directly affecting the bottom-lines, companies can ill afford not to prioritize the issue of improving energy efficiency for too long. Especially, for the Heating, Ventilating, Air Conditioning (HVAC) industry being one of the major consumers of energy, it has become imperative to adopt improved energy efficiency norms for industrial motors. Most of the manufacturing companies have taken a conscious decision in developing DC BRUSHLESS DRIVE (BLDC) for significantly improving several air moving applications.

Brushless Direct Current (BLDC) motors are one of the motor types rapidly gaining popularity. BLDC motors are used in industries such as Appliances, Automotive, Aerospace, Consumer, Medical, Industrial Automation Equipment and Instrumentation. As the name implies, BLDC motors do not use brushes for commutation; instead, they are electronically commutated. BLDC motors have many advantages over brushed DC motors and induction motors. A few of these are:

  • Low power consumption
  • High efficiency
  • Long operating life
  • Noiseless operation
  • Higher speed ranges
  • Less weight
  • Better speed versus torque characteristics
  • High dynamic response

Specification*

Power Supply :

  • Rated Voltage : 110-140 VDC
  • Voltage Range: 90-140 VDC

Motor Controller :

  • Industrial grade components
  • Hall-effect sensors shall be rated for 65deg ambient
  • Over voltage & Under voltage lock-out voltage.
    >140 over voltage
    < 70 under voltage
  • Current limiting function enabled at 450mA
  • Soft start Function
  • Speed under load 1300rpm (min)
  • No load current 6/7 watt 60-70mA
  • Full load current @ 30w/110v 280mA

Motor Parameters :

  • Starting Torque: 0.079 N.M
  • BEMF constant 18v @ 1340rpm
  • Motor constant : 0.727
  • Direction of rotation: Clockwise (unidirectional)
  • Winding - 3 phase 4 wire- 6pole - 20 degrees
  • Input power < 30w max @ 110v @ 1300rpm on load
  • Stop/start : Interrupt start while blade is rotating

* For a Railway Coach Fan Controller using BLDC Motor

For Live Demonstration and more details, please contact us